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Oxidation Resistant, Cr Retaining, Electrically Conductive Coatings on Metallic Alloys for SOFC Interconnects, (Final).


DE2009947016

Publication Date 2008
Personal Author Gorokhovsky, V.
Page Count 48
Abstract This report describes significant results from an on-going, collaborative effort to enable the use of inexpensive metallic alloys as interconnects in planar solid oxide fuel cells (SOFCs) through the use of advanced coating technologies. Arcomac Surface Engineering, LLC, under the leadership of Dr. Vladimir Gorokhovsky, is investigating filtered-arc and filtered-arc plasma-assisted hybrid coating deposition technologies to promote oxidation resistance, eliminate Cr volatility, and stabilize the electrical conductivity of both standard and specialty steel alloys of interest for SOFC metallic interconnect (IC) applications. Arcomac has successfully developed technologies and processes to deposit coatings with excellent adhesion, which have demonstrated a substantial increase in high temperature oxidation resistance, stabilization of low Area Specific Resistance values and significantly decrease Cr volatility. An extensive matrix of deposition processes, coating compositions and architectures was evaluated. Technical performance of coated and uncoated sample coupons during exposures to SOFC interconnect-relevant conditions is discussed, and promising future directions are considered. Cost analyses have been prepared based on assessment of plasma processing parameters, which demonstrate the feasibility of the proposed surface engineering process for SOFC metallic IC applications.
Keywords
  • Electric conductivity
  • Metal alloys
  • Interconnects
  • Adhesion
  • Volatility
  • Coatings
  • Deposition
  • Oxidation
  • Steels
  • Performance
  • Plasma
  • Processing
  • Stabilization
  • Solid oxide fuel cells (SOFCs)
  • Direct energy conversion
Source Agency
  • Technical Information Center Oak Ridge Tennessee
Corporate Authors Arcomac Surface Engineering, LLC., Missoula, MT.; Department of Energy, Washington, DC.
Supplemental Notes Sponsored by Department of Energy, Washington, DC.
Document Type Technical Report
NTIS Issue Number 200915
Contract Number
  • DE-FC26-04NT42225
Oxidation Resistant, Cr Retaining, Electrically Conductive Coatings on Metallic Alloys for SOFC Interconnects, (Final).
Oxidation Resistant, Cr Retaining, Electrically Conductive Coatings on Metallic Alloys for SOFC Interconnects, (Final).
DE2009947016

  • Electric conductivity
  • Metal alloys
  • Interconnects
  • Adhesion
  • Volatility
  • Coatings
  • Deposition
  • Oxidation
  • Steels
  • Performance
  • Plasma
  • Processing
  • Stabilization
  • Solid oxide fuel cells (SOFCs)
  • Direct energy conversion
  • Technical Information Center Oak Ridge Tennessee
  • DE-FC26-04NT42225
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